1st Year · Module 2 Basic Fitting

2.8 Outside Micrometer

2 min readLesson 14 of 44Updated 11 Nov 2026

Principle, parts and least count (0.01 mm) of the outside micrometer, reading and precautions.

Outside Micrometer – ITI Fitter notes
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The outside micrometer measures outside sizes (diameter, thickness) to an accuracy of 0.01 mm. Common ranges: 0–25, 25–50, 50–75 mm and so on.

Principle

It works on the principle of a screw and nut: when the screw is turned one full turn, it moves forward by one pitch.

Pitch of spindle screw = 0.5 mm
Thimble divisions = 50
Least count = Pitch ÷ No. of thimble divisions = 0.5 ÷ 50 = 0.01 mm

Parts

Frame, anvil, spindle, sleeve (barrel) with main scale, thimble with circular scale, ratchet stop (gives uniform pressure), spindle lock.

Reading

Reading = Sleeve reading (mm + 0.5 mm divisions) + (Thimble division × 0.01)

Example: Sleeve shows 12 mm and one 0.5 mm line after it → 12.5 mm. Thimble line 23 is on the datum line → 23 × 0.01 = 0.23 mm. Reading = 12.5 + 0.23 = 12.73 mm.

Precautions

  • Clean the anvil and spindle faces; check zero error with the faces closed (or with a setting gauge for larger sizes).
  • Always turn the ratchet for the final touch – never over-tighten with the thimble.
  • Hold the micrometer by the frame (body heat changes size).
  • Store with the faces slightly apart, in its box.
Quick Revision
  • Principle: screw and nut.
  • Pitch 0.5 mm, 50 thimble divisions → LC 0.01 mm.
  • Use the ratchet for uniform pressure.

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