1st Year · Module 2 Basic Fitting

2.6 Try Square and Cold Chisel

2 min readLesson 12 of 44Updated 11 Nov 2026

Checking squareness with a try square; types and point angles of cold chisels and safe chipping.

Try square

A precision tool to check squareness (90°) and flatness of surfaces and to mark lines at 90° to an edge.

  • Parts: stock and blade, fixed exactly at 90°. Made of hardened and ground steel.
  • Size = length of the blade (e.g. 100, 150 mm).
  • Checking: hold the stock firmly against the finished face, bring the blade down on the surface and look against light. No light gap = square.

Cold chisel

A hand cutting tool made of high-carbon steel, used with a hammer for chipping – removing metal, cutting sheets and cutting off rivet heads. "Cold" because it cuts metal in cold state.

Types

  • Flat chisel – removing metal from flat surfaces, cutting sheets.
  • Cross-cut chisel – cutting keyways and narrow grooves.
  • Half-round chisel – cutting oil grooves, correcting drill hole position.
  • Diamond point chisel – square corners and V-grooves.
  • Web chisel – removing metal between chain-drilled holes.

Point angle of chisel

MaterialPoint angle
Aluminium30°
Copper45°
Brass50°
Mild steel55°
Cast iron60°

Harder the metal, larger the point angle. The chisel is held at about 35°–40° to the surface while chipping.

Mushroom head Grind off the mushroom head of a chisel – pieces can fly and hurt. Wear goggles and use a chipping screen.
Quick Revision
  • Try square checks 90° and flatness (light gap test).
  • Five types of chisels: flat, cross-cut, half-round, diamond point, web.
  • MS 55°, CI 60°, brass 50°, Cu 45°, Al 30°.

Your progress is saved on this device.