1st Year · Module 3 Sheet Metal

3.2 Seams and Edges

2 min readLesson 17 of 44Updated 11 Nov 2026

Grooved, locked, lap seams; wired edge and hem – how sheet metal parts are joined and stiffened.

Seams and Edges – ITI Fitter notes
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A seam is a joint made by folding and interlocking the edges of sheets. An edge is folded or wired to make the sheet stiff and to remove the sharp edge.

Seams

SeamHow it is made / use
Lap seamOne sheet overlaps the other; joined by soldering or riveting. Simplest seam.
Grooved seamBoth edges folded, hooked together and pressed down with a hand groover. Strong and flat – used in pipes, buckets.
Locked (double) seamEdges folded twice and locked – watertight; used in bottoms of containers and roofing.
Knocked-up seamUsed to fix bottoms of square or round containers.

Edges

  • Single hem – edge folded over once (180°).
  • Double hem – folded twice; stronger.
  • Wired edge – edge wrapped around a wire. Gives great strength and a smooth edge – used in buckets, trays, funnels.
Allowance for wired edge ≈ 2.5 × diameter of the wire
Allowance for grooved seam ≈ 3 × width of the seam
Why fold edges? Folding makes the job stiff, safe to handle and good-looking. The fold allowance must be added while marking the development.
Quick Revision
  • Seams: lap, grooved, locked (double).
  • Edges: single hem, double hem, wired edge.
  • Wired edge allowance ≈ 2.5 × wire diameter.

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