1st Year · Module 1 Safety

1.6 Hot Work and Safe Lifting

2 min readLesson 6 of 44Updated 11 Nov 2026

Precautions for welding, grinding and cutting, and the correct way to lift and carry loads.

Hot work

Hot work is any work that makes flame, sparks or heat – welding, gas cutting, grinding, brazing, soldering.

  • Take a hot work permit where required.
  • Remove or cover flammable material (oil, cotton waste, paper) around the area.
  • Keep a suitable fire extinguisher ready.
  • Use proper PPE: goggles/face shield, leather gloves, apron.
  • Provide good ventilation to remove fumes.
  • After the job, watch the area for some time for hidden fire.

Safe lifting of loads

Wrong lifting is the most common cause of back injury.

  1. Check the weight and size of the load; get help or a lifting device if it is heavy.
  2. Stand close to the load, feet apart for balance.
  3. Bend the knees, keep the back straight.
  4. Grip the load firmly and lift by straightening the legs.
  5. Keep the load close to the body; do not twist – turn with your feet.
  6. Put the load down by bending the knees again.
Lifting equipment Use chain blocks, cranes and slings only if trained. Never stand under a suspended load. Check the safe working load (SWL) marked on the equipment.
Quick Revision
  • Hot work = welding, cutting, grinding – remove flammables, keep extinguisher.
  • Lift with legs, not with back.
  • Never stand under a suspended load.

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