1st Year · Module 1 Safety

1.2 Safety Precautions in the Workshop

3 min readLesson 2 of 44Updated 11 Nov 2026

Accidents do not happen, they are caused. General, personal and machine safety rules every fitter must follow.

Safety Precautions in the Workshop – ITI Fitter notes
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Safety means working in a way that protects you, other people, the machine and the job. Remember: accidents do not happen – they are caused, mostly by carelessness, hurry or lack of knowledge.

Causes of accidents

  • Unsafe acts – working without guards, not wearing PPE, horse-play, using wrong tools, hurry.
  • Unsafe conditions – oily floor, poor light, loose wiring, broken tools, no ventilation.

1. General safety

  • Keep the floor clean and dry; wipe oil and coolant at once.
  • Walk – never run – in the workshop. Use marked gangways.
  • Keep tools in their proper place; never leave tools on the edge of the bench or on a machine.
  • Know where the first-aid box, fire extinguisher and main switch are.
  • Report every accident and injury, however small, to the instructor.

2. Personal safety

  • Wear well-fitting overalls with sleeves buttoned or rolled up.
  • Wear safety shoes. Do not wear rings, watches, chains or loose clothes near machines.
  • Tie long hair and cover it with a cap.
  • Do not remove chips with bare hands – use a brush or chip hook.

3. Machine safety

  • Never operate a machine without the instructor's permission and full knowledge of it.
  • Keep all guards in place.
  • Stop the machine before measuring, cleaning or adjusting.
  • Never leave a running machine unattended.
  • Switch off the power in case of power failure.
Electrical safety Do not touch switches with wet hands. Report damaged plugs and cables. Only a qualified electrician should repair electrical faults.
Quick Revision
  • Accidents are caused by unsafe acts and unsafe conditions.
  • Three groups of safety: general, personal, machine.
  • Stop the machine before measuring or cleaning.
  • Remove chips with a brush, never with hands.

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